ThermoCore

Carbon-based Heat Spreader

Carbon-based Thermal Management Materials:

ThermoCore™

Effective heat management is vital for industries reliant on high computational power. AI applications, like machine learning and neural network training, and 5G infrastructure, with its high data loads and low latency demands, push devices to thermal extremes, risking system stability without adequate cooling.

Carbonix Materials addresses these challenges with cutting-edge carbon-based materials, designed to enhance thermal efficiency. By ensuring reliable heat dissipation during intensive workloads, TCMC’s solutions boost performance, longevity, and energy efficiency while reducing reliance on excessive cooling systems.

Key Differences in Heat Transfer Mechanisms:

ThermoCore™ HS Series
(In-plane/Lateral Heat Transfer)

Spreads heat laterally within the sheet, useful for devices with surface-based heat sources.

(X-Y direction)

ThermoCore™ TIM Series
(Through-plane Heat Transfer)

Conducts heat upwards, ideal for components with concentrated heat sources requiring efficient cooling.

(Z direction)

ThermoCore™ HS Series

TypeHS-25HS-40HS-50HS-70HS-90HS->110
Thickness (μm)23±232±250±570±590±5Customized
Density (g/cm3)≧2.0≧2.0> 2.0> 2.0> 2.0> 2.0
Thermal ConductivityIn-plane1,600±1001,600±1001,500 ± 1001,300 ± 1001,200 ± 1001,200 ± 100
 (W/mK)Through-plane3 – 53 – 53 – 53 – 53 – 53 – 5
Thermal Diffusivity (mm2/s)> 800> 800> 800> 800> 750> 750
Specific Heat Capacity (J/gK)0.850.850.850.850.850.85
Electrical Conductivity (S/cm)> 12,000> 12,000> 12,000> 12,000> 10,000> 8,000
Working Temperature (℃)-40 ~ 400
Standard SizeRoll120 mm width,Customized
100 or 200 (under 100 μm)-meter per roll
Sheet120 X 250 mm
Testing ConditionsRoHS, HAST, PCT, HTST (1,000hrs@150℃),
TCT(-55~125℃,40mins, 1,000 cycles)
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High Thermal Conductivity

High thermal conductivity within the plane of the sheet, ideal for spreading heat laterally.

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Lightweight Design

Lightweight and flexible, suitable for integration into compact electronic devices.

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Even Heat Distribution

Effective in devices with heat sources spread across the surface, ensuring even heat distribution.

TypeThermal Sheet OnlyAdhesive Types
PRRARBRC
Structure
X-Cooler
X-Cooler
Release Film
X-Cooler
Adhesive ( 3-5 μm)
Release Film
Release Film
Adhesive ( 3-5 μm)
X-Cooler
Adhesive ( 3-5 μm)
Release Film
Insulated Tape( 3-5 μm)
X-Cooler
Adhesive ( 3-5 μm)
Release Film
Features
  • High Thermal Conductivity
  • Low Thermal Resistance
  • Conductive Materials
Backing Released on One Side of the FilmOne-side Insulated Adhesive TapeTwo-sides Insulated Adhesive Tape
  • One-side Insulated Adhesive Tape
  • Insulation Material on the Other side.
Products FormSheetSheetSheetSheetSheet

X-Cooler

Adhesive ( 3-5 μm)

Release Film

Insulated Tape ( 3-5 μm)

Easy integration into customer products, offering a variety of specifications to accommodate various applications.

ThermoCore™ TIM Series

Graphene Thermal Interface Materials (TIMs) represent a cutting-edge solution in thermal management, characterized by extraordinary properties that set them apart from traditional materials.
In electronics, graphene TIMs are revolutionizing heat dissipation for processors, smartphones, and computing systems. The automotive and aerospace industries are exploring its potential for advanced thermal management solutions. Battery technologies benefit from graphene’s ability to improve charging efficiency and thermal stability, potentially extending device lifespans.

ThermaComp™- EVF
High-compressibility TIM optimized for demanding heat and electrical management applications.

ThermaComp™- PMO
High-compressibility and enhanced mechanical strength TIM with low electrical conductivity (<100 S/cm), designed for applications requiring efficient heat dissipation with minimal electrical conduction.

 EVFPMO
Thickness (μm)75, 100, 400100, 200
Weight (mg/cm2)1.7 – 8.52.0 – 4.5
Compressibility (%@200kPa)> 50> 40
Thermal Resistance (Kcm2/W)< 0.38< 0.38
In-plane Thermal Conductivity (W/mK)
(depends on the compressibility)
> 200> 200
Thermal Diffusivity (mm2/s)> 200> 200
Specific Heat Capacity (J/gK)0.850.85
Tensile Strength (MPa)> 1.0> 2.0
Electrical Conductivity (S/cm)> 2,000< 100
Working Temperature (°C)-40 ~ 400-40 ~ 400
Standard Size150 x 280 mm
(Customized available)
70 x 70 mm
(Customized available)
Key FeaturesLow thermal resistivity,
High compressibility
Low thermal resistivity,
High compressibility, enhanced mechanical strength

Low Thermal Resistivity

Graphene's exceptional thermal conductivity surpasses conventional TIMs, reducing thermal resistivity, and enabling faster heat dissipation.

Excellent Thermal Interface

Provides an efficient pathway for heat transfer to larger heat sinks or cooling systems.

Vertical Heat Transfer

Ideal for components with concentrated heat sources, allowing for efficient vertical heat dissipation.

Chemical Stability and Durability

Graphene exhibits exceptional chemical stability and resistance to degradation, ensuring long-term performance.

Carbon-based thermal films:
Innovative, cost-effective, and highly effective in heat management.